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This guide plate is used to guide the movement direction of components in the production line
A leading material handling equipment manufacturer in Germany, specializing in automated sorting systems for logistics and electronics industries. They required custom guide plates with curved profiles to ensure smooth, precise material flow on their high-speed assembly lines, which demanded exceptional wear resistance, dimensional stability, and perfect alignment with other integrated components.
Material: 45# Carbon Steel
Precision & Performance:
Hardness: HB 220-250 (after quenching and tempering)
Surface plating thickness: 0.02–0.05mm
Dimensional tolerance: ±0.3mm (key profiles)
Surface roughness: Ra 0.8μm (curved guide surface)
Process: CNC Precision Milling → Quenching & Tempering → Plating → Deburring & Chamfering
Material & Heat Treatment: We selected high-purity 45# carbon steel and performed quenching + tempering to achieve a uniform hardness of HB 220-250, ensuring the plate resists deformation under long-term mechanical stress.
High-Precision Machining: Used 3-axis CNC machining centers with ±0.003mm positioning accuracy to achieve the complex curved profile and tight tolerances, guaranteeing a perfect fit with the customer’s conveyor system.
Surface Protection: Applied professional plating treatment to meet the 0.02–0.05mm thickness requirement, enhancing wear resistance and corrosion protection. All edges were deburred and chamfered to prevent damage to materials during guiding.
Full-Process Quality Control: Conducted CMM inspections for key dimensions, hardness testing, and surface roughness measurements to ensure 100% compliance with technical requirements.
✅ Smooth Material Flow: The precision-machined curved guide surface reduced material jams by 92% on the customer’s high-speed line.
✅ Long-Lasting Durability: After 12 months of continuous operation, the guide plates showed no signs of wear or deformation, maintaining original precision.
✅ Optimized Integration: Perfect alignment with the customer’s existing equipment eliminated the need for on-site adjustments, cutting installation time by 40%.
✅ Trusted Partnership: The customer has since expanded our scope to include other precision components and increased annual orders by 45%.
Whether you need standard block components for your production line or custom-engineered parts for specialized automation equipment, we are committed to delivering exceptional quality and personalized service. Our team of engineers collaborates with you from design to production, ensuring components integrate seamlessly with your systems and meet your performance goals.
Contact us today to discuss your requirements, request a quote, or learn more about how our precision block components can elevate your operations.
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