Mounting Plate – The Stable Core for Integrated Production Equipment

A European manufacturer specializing in smart logistics sorting systems was struggling with unstable component installation in their integrated equipment. Frequent vibrations during operation led to loose fasteners and reduced equipment uptime. After evaluating multiple solutions, they chose our Q235A mounting plate (customized to their technical specifications) – and achieved a remarkable turnaround in equipment reliability.

Precision That Meets Industrial Standards

Our Q235A mounting plate was manufactured in strict compliance with the client’s technical drawing requirements:

All burrs and sharp edges were fully removed post-machining, paired with chamfered edges to prevent scratches on adjacent components during assembly – eliminating 90% of installation-related damage.

Dimensional tolerances adhered to GB/T 1804-m class, with key pinhole tolerances controlled at +0.015mm. This ensured perfect alignment with the equipment’s pneumatic actuators and sensor modules, avoiding misalignment caused by size deviations.

A chemical anti-rust coating was applied to the surface, providing long-lasting corrosion resistance in the client’s humid workshop environment. No visible scratches or defects were found on the plate, meeting the highest surface quality standards.

Reliable Performance in Integrated Equipment

As the "connecting hub" of the logistics sorting system, the Q235A mounting plate demonstrated exceptional stability:

It securely fixed 6+ components (including conveyor belt brackets and optical sensors) simultaneously. The plate’s uniform stress distribution (enabled by Q235A’s excellent ductility) prevented deformation even under continuous vibration (120 cycles/hour), reducing equipment maintenance frequency by 40%.

The pre-drilled 6-M8 through-holes and 2-φ50 through-holes allowed quick component assembly, cutting the client’s equipment installation time from 8 hours to 3 hours per unit.

Compared to stainless steel alternatives, the Q235A option reduced the client’s component costs by 35% without compromising performance – a critical factor for their large-scale equipment production.

Client Feedback

“The Q235A mounting plate has become a standard component in our sorting systems,” said the client’s production manager. “Its precision and durability have helped us increase equipment uptime to 98% and improve overall sorting efficiency by 25%. We’ve even expanded its use to our new line of building material handling equipment.”

Partner With Us for Your Automation & Machinery Needs

Whether you need standard block components for your production line or custom-engineered parts for specialized automation equipment, we are committed to delivering exceptional quality and personalized service. Our team of engineers collaborates with you from design to production, ensuring components integrate seamlessly with your systems and meet your performance goals.

Contact us today to discuss your requirements, request a quote, or learn more about how our precision block components can elevate your operations.

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